Insulation materials are critical to the success of new energy vehicles, providing thermal protection, electrical insulation, and mechanical durability. From polyimide films to ceramic fibers, each material has unique properties that make it suitable for different components in NEVs. As the automotive industry continues to innovate, advanced insulation
Customer ServiceNew energy vehicles are one of the most important strategic initiatives to achieve carbon neutrality and carbon peaking. By 2025, global sales of new energy vehicles will reach 21.02 million units, with a compound growth rate of 33.59 % over the next 4 years. For a power battery, as the heart of an electric vehicle (EV), its performance will directly affect the
Customer Service3003 aluminum plate has many advantages for new energy power battery shell. 1. Good workability. The power battery aluminum shell (except the shell cover)
Customer ServiceThe battery aluminum shell made of 3003 H14 aluminum coil has the characteristics of corrosion resistance, impact resistance, good stamping and stretchability, and is not easy to break and leak. The battery casing must accompany the car for more than ten years, and high-quality casing parts are required, and the selection of raw materials is
Customer ServiceThese new requirements have led to the development of Xydar® LCP G-330 HH. This new LCP was designed to provide multiple benefits over incumbent module insulator materials like PC films or GF Epoxy. With
Customer ServiceAs an important material for new energy vehicles, aluminum must be based on the global market and pay attention to its sustainable development in the long term. As the market share of new
Customer ServiceAs an important material for new energy vehicles, aluminum must be based on the global market and pay attention to its sustainable development in the long term. As the market share of new energy vehicles increases, the aluminum used in new energy vehicles will
Customer ServiceThe advanced aluminium-sheet-intensive design maximises weight reduction, reduces costs, and delivers higher pack energy density compared to traditional EV battery enclosures made from steel or aluminium
Customer ServiceThis paper analyzes the battery insulation materials, builds a power battery heat generation analysis model, and analyzes the battery air outlet angle flow analysis, the air inlet angle material...
Customer ServiceThe company was established in 2009 and is a new energy technology enterprise integrating new energy material research and development, production and sales, focusing on injection molding, electrical insulation materials and battery thermal runaway material cutting, conductive copper and aluminum busbar connection, etc., injection molding products include BDU cover, BDU bottom
Customer ServiceFigure 1 Typical aluminum alloy welded battery pack shell. 2-Typical aluminum alloy battery pack shell solution. Commonly used aluminum alloy materials for battery pack shells include 6061-T6, 6005A-T6 and 6063-T6, etc. These materials have different yield strengths and tensile strengths to meet different structural requirements. The strength
Customer ServiceThis article will introduce and analyze the new energy-power battery-sealing aluminum nail. The Role of Battery Sealing Aluminum Nails. Sealing aluminum nails, as the name suggests, are aluminum seals used to seal the power battery case. It mainly plays the role of preventing leakage and oxidation of the battery case. The sealed aluminum nail
Customer Service3003 aluminum plate has many advantages for new energy power battery shell. 1. Good workability. The power battery aluminum shell (except the shell cover) of 3003 aluminum alloy can be drawn and formed at one time. Compared with the stainless steel shell, the welding process of the bottom of the box can be omitted. 2. Light weight.
Customer ServiceIn combination with actual engineering needs, this article summarizes the key points of profile design for battery packs by analyzing the requirements of mechanical strength, safety, thermal management and lightweight of battery packs. 1-Battery pack housing design requirements. a.Mechanical strength, vibration resistance and impact resistance.
Customer ServiceLithium battery module end plate side plate The casing of a traditional battery module mainly includes a pair of side plates, a pair of end plates, a bottom plate and an upper cover, and the end plates and the side plates are fixedly
Customer ServiceThe high-performance and high-safety conductive, fire-retardant, insulating, heat-insulating, sealing, shock-absorbing, heat-conductive and heat-absorbing materials we provide are widely
Customer ServiceChalco''s production of power battery aluminum trays mostly uses 6-series 6061 aluminum plate as the raw material for battery aluminum trays, which can meet the characteristics of high precision, corrosion resistance, high temperature
Customer ServiceThe battery aluminum shell made of 3003 H14 aluminum coil has the characteristics of corrosion resistance, impact resistance, good stamping and stretchability, and is not easy to break and
Customer ServiceThis paper analyzes the battery insulation materials, builds a power battery heat generation analysis model, and analyzes the battery air outlet angle flow analysis, the air inlet angle material...
Customer ServiceInsulating plate for battery, lithium ion battery, and battery pack to prevent short circuits, improve safety, and prevent explosions. The insulating plate has a two-layer
Customer ServiceThe advanced aluminium-sheet-intensive design maximises weight reduction, reduces costs, and delivers higher pack energy density compared to traditional EV battery enclosures made from steel or aluminium extrusions.
Customer ServiceBrazing aluminum cooling plate for electric vehicle power battery Base Material 3003, 3003MOD or customized aluminum plate Product Size Customized size, Lmax 2,600MM, Wmax 1,800MM Product Thickness 0.8~3.5MM or customized Deformation
Customer ServiceThese new requirements have led to the development of Xydar® LCP G-330 HH. This new LCP was designed to provide multiple benefits over incumbent module insulator materials like PC films or GF Epoxy. With robust electrical insulation performance both at room temperature and after 30 minutes exposure at 400 °C, Xydar® LCP is a novel solution
Customer ServiceThe high-performance and high-safety conductive, fire-retardant, insulating, heat-insulating, sealing, shock-absorbing, heat-conductive and heat-absorbing materials we provide are widely used in new energy batteries, energy storage batteries, communication station servers, personal computers and other fields.
Customer ServiceThis work is dedicated to exploring three strategies of thermal spread protection, namely, the material selection for insulation layers, minichannel cold plates, and minichannel cold plates plus insulation layers between neighboring cells in the battery pack. This study is aimed at facilitating the design of new energy vehicle battery packs for better safety regarding TR.
Customer ServiceIn combination with actual engineering needs, this article summarizes the key points of profile design for battery packs by analyzing the requirements of mechanical strength, safety, thermal management and
Customer ServiceChalco''s production of power battery aluminum trays mostly uses 6-series 6061 aluminum plate as the raw material for battery aluminum trays, which can meet the characteristics of high precision, corrosion resistance, high temperature resistance, and
Customer ServiceIn this way, the mass of each battery box has a great impact on the quality of the entire battery module. In order to reduce the battery quality, It is an inevitable choice to use aluminum alloy materials to make battery casings. With the outbreak of new energy vehicles, the demand for power battery shell material 3003 aluminum coil will increase
Customer ServiceThe battery core is transferred to the power battery pack aluminum water cooling plate through the thermal conductive silica gel sheet. The heat is carried way by the free circulation of thermal expansion and contraction to make the
Customer ServiceInsulating plate for battery, lithium ion battery, and battery pack to prevent short circuits, improve safety, and prevent explosions. The insulating plate has a two-layer structure with a first insulating plate and a second insulating plate sandwiched between the battery electrode group and the first plate. The second plate is made of a
Customer ServiceChalco's production of power battery aluminum trays mostly uses 6-series 6061 aluminum plate as the raw material for battery aluminum trays, which can meet the characteristics of high precision, corrosion resistance, high temperature resistance, and impact resistance to protect the battery core.
The new energy power battery shells on the market are mainly square in shape, usually made of 3003 aluminum alloy using hot rolled deep drawing process. Depending on the design requirements of the power battery, the thickness and width can be customized.
Aluminum alloy is a commonly used material for power batteries, and there is an urgent need to focus on research, development, and upgrading of products and alloy materials. At present, the conventional aluminum alloys used in power batteries mainly include 1-series, 3-series, 5-series, and 6-series.
The battery aluminum foil soft connection is mainly used for flexible conductive connection inside or outside the battery module, which plays the role of current transmission of the battery pack and ensures the normal operation of the battery pack. Chalco's 1060 aluminum foil monolithic pure aluminum contains more than 99.6% of aluminum.
Cooling system: a system used to control battery temperature to improve battery performance and lifespan. The parts that may use aluminum alloy materials in the cooling system include power battery water cooling plates, heat sinks, etc. Battery pack shell: the external shell used to secure and protect the battery module.
The material of the power battery casing is generally made of aluminum casing, because the aluminum casing has excellent lightweight structure, good thermal conductivity, and is safer and more durable.
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