The disassembly phase of the battery pack includes cutting cable ties, cutting cooling pipes, and cutting bonded battery modules and the battery bottom cover for separation [101]. Similarly, during the disassembly phase of battery modules, cutting operations are used to separate battery cells bonded together with adhesives and electrical connectors between
Customer ServiceAs part of this project, Liebherr is developing strategies and processes for the automated disassembly of battery packs. The aim is to recover and recycle the highest
Customer ServiceThis paper addresses the development of a flexible robotic cell for the fully automated disassembly of battery modules from battery systems. The paper presents all required tools and processes for battery diagnoses, machine learning-based object recognition, loosening and removing fasteners, opening sealings, gripping components, separating
Customer Servicei.e., to be able to handle different battery packs with the same robotic disassembly unit. Keeping in mind the multiformity of EV batteries, the robot must utilize various tools in order to be able to handle as many different EV battery packs as possible. This means that the robot must have access to different tools
Customer ServiceIn this paper, a robotic disassembly platform using four industrial robots is proposed to automate the non-destructive disassembly of a plug-in hybrid electric vehicle battery pack into modules. This work was conducted as
Customer ServiceThis paper analyses the use of robotics for EVs'' battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or recycling. The analysis highlights that a complete
Customer ServiceDOI: 10.1109/ETFA54631.2023.10275389 Corpus ID: 264041367; Challenges in the Automated Disassembly Process of Electric Vehicle Battery Packs @article{Miloradovic2023ChallengesIT, title={Challenges in the Automated Disassembly Process of Electric Vehicle Battery Packs}, author={Branko Miloradovic and Eduard Marti Bigorra and Thomas Nolte and Alessandro
Customer ServiceThis paper analyses the use of robotics for EVs'' battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or recycling. The analysis highlights that a complete automatic disassembly remains difficult, while human-robot collaborative disassembly guarantees high flexibility
Customer ServiceAutomated disassembly is key to efficient, high-value recycling. MTC developed and demonstrated a machine vision led, autonomous task planner deployed on an industrial robot for the automatic detection and unfastening of bolts on complex assemblies, like battery packs.
Customer ServiceRequest PDF | Intelligent disassembly of electric-vehicle batteries: a forward-looking overview | Retired electric-vehicle lithium-ion battery (EV-LIB) packs pose severe environmental hazards.
Customer ServiceTo recover the valuable raw materials and components from the battery packs, they must be disassembled and sorted at the end of their service life. Automated processes provide a basis for economic dismantling while minimizing the
Customer ServiceIn this paper, a robotic disassembly platform using four industrial robots is proposed to automate the non-destructive disassembly of a plug-in hybrid electric vehicle battery pack into modules. This work was conducted as a case study to demonstrate the concept of the autonomous disassembly of an electric vehicle battery pack. A two
Customer ServiceDesign for Assembly and Disassembly of Battery Packs Master''s Thesis in Product Development Mikaela Collijn 931215 Emma Johansson 920728 Department of Industrial and Materials Science CHALMERS UNIVERSITY OF TECHNOLOGY Gothenburg, Sweden 2019 . MASTER''S THESIS 2019 Design for Assembly and Disassembly of Battery Packs A collaboration between
Customer ServiceThis paper addresses the development of a flexible robotic cell for the fully automated disassembly of battery modules from battery systems. The paper presents all
Customer ServiceBattery Pack Assembly Line Equipment detection, NG station, A-side laser welding, automatic fixture plate flipping, B-side laser welding, and manual fixture disassembly. It features a unique double-sided cross spot welding equipment, achieving one-time welding without flipping or moving. 3: Technical Specifications: Dimensions: 45.5M×3.4M×2.3M. Weight: 3000KG.
Customer ServiceAutomated disassembly is key to efficient, high-value recycling. MTC developed and demonstrated a machine vision led, autonomous task planner deployed on an industrial
Customer ServiceTo recover the valuable raw materials and components from the battery packs, they must be disassembled and sorted at the end of their service life. Automated processes provide a basis for economic dismantling while minimizing the hazards to employees from high-voltage equipment. Liebherr-Verzahntechnik GmbH uses its tried and tested automation
Customer ServiceIn the context of current societal challenges, such as climate neutrality, industry digitization, and circular economy, this paper addresses the importance of improving recycling practices for electric vehicle (EV) battery packs, with a specific focus on lithium–ion batteries (LIBs). To achieve this, the paper conducts a systematic review (using Google Scholar,
Customer ServiceThe LithoRec process also provides for manual disassembly activities that go beyond the classic dismantling scope to disassemble the battery pack housing, the battery management system (BMS), the wiring harness, and the cooling system before the separated battery modules are passed on to the next stage of the recycling process .
Customer ServiceWegener et al. [27] designed a novel HRC-based disassembly framework designed for the systematic disassembly of an Audi Q5 hybrid battery. The disassembly
Customer ServiceThe projects and fundings share a common global objective: advancing solutions rooted in automation and robotics to facilitate the non-destructive disassembly of battery
Customer ServiceA new task planner has been designed for the disassembly of electric vehicle Li-ion battery packs, with as main objective to increase the flexibility and robustness of the system. Lab tests have been used to validate the designed task planner based on a Audi A3 Sportback e-tron hybrid Li-ion battery pack. The results obtained in the
Customer ServiceA new task planner has been designed for the disassembly of electric vehicle Li-ion battery packs, with as main objective to increase the flexibility and robustness of the system. Lab tests have been used to validate
Customer ServiceWegener et al. [27] designed a novel HRC-based disassembly framework designed for the systematic disassembly of an Audi Q5 hybrid battery. The disassembly processes span from the battery pack to the battery cell. The framework meticulously delineates each disassembly operation, providing detailed insights into the involved tasks, disassembly
Customer ServiceThe projects and fundings share a common global objective: advancing solutions rooted in automation and robotics to facilitate the non-destructive disassembly of battery packs, focusing on enabling efficient reuse and remanufacturing of EVBs.
Customer ServiceAs the market share of electric vehicles continues to rise, the number of battery systems that are retired after their service life in the vehicle will also increase. This large growth in battery returns will also have a noticeable impact on processes such as battery disassembly. The purpose of this paper is, therefore, to examine the challenges of the battery disassembly
Customer ServiceEfficient processing of end-of-life lithium-ion batteries in electric vehicles is an important and pressing challenge in a circular economy. Regardless of whether the processing strategy is recycling, repurposing, or
Customer ServiceAs part of this project, Liebherr is developing strategies and processes for the automated disassembly of battery packs. The aim is to recover and recycle the highest possible proportion of raw materials by mechanically disassembling and sorting the components.
Customer ServiceThe LithoRec process also provides for manual disassembly activities that go beyond the classic dismantling scope to disassemble the battery pack housing, the battery management system (BMS), the wiring harness,
Customer ServiceRobotic disassembly involves several research topics such as Task and Motion Planning (TAMP), robot tool design, and robot sensor-guided motion. Battery pack disassembly is a part of this field of applications as a practical approach to preserving operators’ safety and health by coping with the high variability of products [38, 64].
The design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.
Battery pack disassembly is a part of this field of applications as a practical approach to preserving operators’ safety and health by coping with the high variability of products [38, 64]. However, most authors agree that a fully automatic battery pack disassembly is not feasible with the current constraints [17, 21, 37, 41, 56].
As identified in various studies, a key obstacle is the significant variation in battery pack designs, which complicates the automation process . Thompson et al. highlighted that the diversity in battery pack designs, along with the use of various fixtures and adhesives, impedes automated disassembly.
The analysis highlights that a complete automatic disassembly remains difficult, while human-robot collaborative disassembly guarantees high flexibility and productivity. The paper introduces guidelines for designing a robotic cell to disassemble a battery pack with the support of an operator.
In , authors identified the four mandatory tasks: handling, separation, clamping, and monitoring to pursue the disassembly of the battery pack into modules. The robot needs at least one tool for each listed task. Several works analysed the disassembly, proposing the design of specific disassembly tools.
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