In the automotive traction battery recycling process, the disassembly step is crucial for reusing components and recovering recyclates with high purity. Therefore, this paper will comprehensively analyze the different disassembly technologies for end-of-life electric vehicle batteries on the basis of a systematic literature review. The analysis
Customer ServiceThis essay explores the importance of battery recyclability and design for disassembly (DfD) in promoting sustainable battery management. It discusses the benefits of
Customer ServiceThe EV battery Disassembly infosheet exposes the complex and often destructive process with proprietary tools required to disassemble a typical EV battery with cell-pack-module construction for repair, reuse, repurposing or material recovery. A host of recommendations are outlined ranging from streamlining access to the battery pack and modules
Customer ServiceThe project partners developed new concepts and technologies with the aim of handling and reprocessing the electrical components in such a way that as little waste as possible was generated and to minimize the loss of
Customer ServiceIncreasing numbers of lithium-ion batteries for new energy vehicles that have been retired pose a threat to the ecological environment, making their disassembly and recycling methods a research priority. Due to the variation in models and service procedures, numerous lithium-ion battery brands, models, and retirement states exist. This uncertainty contributes to
Customer ServiceAnalysis of emerging concepts focusing on robotised Electric Vehicle Battery (EVB) disassembly. Gaps and challenges of robotised disassembly are reviewed, and future
Customer ServiceVarious studies show that electrification, integrated into a circular economy, is crucial to reach sustainable mobility solutions. In this context, the circular use of electric vehicle batteries (EVBs) is particularly relevant because of the resource intensity during manufacturing. After reaching the end-of-life phase, EVBs can be subjected to various circular economy
Customer ServiceThe proposed task planner for disassembly of EVB pack into modules can also be extended in future work to a deeper level of disassembly, i.e., to battery cell level or even to the cell components (cell casing,
Customer ServiceOn-demand inverse design of new battery material was also suggested by using generative DNNs (Bhowmik et al., 2019) and Bayesian optimization (Wang, Wang and Yang, 2020b). As one recognized technology trend, solid-state batteries without liquid electrolytes are extremely attractive for easy disassembly and recovery.
Customer ServiceBattery disassembly is a critical step to enable gateway testing and sorting of end-of-life (EoL) battery components for re-use, and recovery of high-purity materials for recycling.
Customer ServiceThe project partners developed new concepts and technologies with the aim of handling and reprocessing the electrical components in such a way that as little waste as possible was generated and to minimize the loss of raw materials. A research project of this kind is crucial, especially for Baden-Württemberg, which is highly dependent on its
Customer ServiceDisassembly of the entire battery pack is a significantly complex process. There are several methods for planning an optimal disassembly sequence for obsolete LIBs. Most approaches implement a case study with
Customer ServiceAdding a part to a vehicle means it must be assembled as well as disassembled which results in a need for a product that is optimal for an assembly-line. A literature study is therefore
Customer ServiceThe disassembly phase of the battery pack includes cutting cable ties, cutting cooling pipes, and cutting bonded battery modules and the battery bottom cover for separation [101]. Similarly, during the disassembly phase of battery modules, cutting operations are used
Customer ServiceDesign for Assembly and Disassembly of Battery Packs A collaboration between Chalmers University of Technology and Volvo Group Trucks Technology M. COLLIJN, E. JOHANSSON Department of Industrial and Material Science Chalmers University of Technology Abstract Batteries are an upcoming and important part of future solutions for CO 2-neutral vehicles in
Customer ServiceIn the context of current societal challenges, such as climate neutrality, industry digitization, and circular economy, this paper addresses the importance of improving recycling practices for...
Customer ServiceThe rapidly increasing adoption of electric vehicles (EVs) globally underscores the urgent need for effective management strategies for end-of-life (EOL) EV batteries. Efficient EOL management is crucial in
Customer ServiceThe disassembly phase of the battery pack includes cutting cable ties, cutting cooling pipes, and cutting bonded battery modules and the battery bottom cover for separation [101]. Similarly, during the disassembly phase of battery modules, cutting operations are used to separate battery cells bonded together with adhesives and electrical
Customer ServiceAn Approach for Automated Disassembly of Lithium-Ion Battery Packs and High-Quality Recycling Using Computer Vision, Labeling, and Material Characterization
Customer ServiceIn the automotive traction battery recycling process, the disassembly step is crucial for reusing components and recovering recyclates with high purity. Therefore, this
Customer ServiceIn the context of current societal challenges, such as climate neutrality, industry digitization, and circular economy, this paper addresses the importance of improving recycling practices for...
Customer Serviceits components as well as the disassembly process of the battery are detailed in article 3 whereas T able 1 presents the composition, i.e., relative weight of each components and
Customer ServiceAnalysis of emerging concepts focusing on robotised Electric Vehicle Battery (EVB) disassembly. Gaps and challenges of robotised disassembly are reviewed, and future perspectives are presented. Human–robot collaboration in EVB processing is highlighted. The potential of artificial intelligence in improving disassembly automation is discussed.
Customer ServiceThe EV battery Disassembly infosheet exposes the complex and often destructive process with proprietary tools required to disassemble a typical EV battery with cell-pack
Customer ServiceTo reduce global carbon emissions, many countries and local governments have promoted the use of new energy vehicles (EVs). According to data from China''s electricity generation and transmission in 2017, EVs'' CO2 emissions per km are around 71% lower than those of comparable internal combustion engine vehicles (ICEVs) [1] is estimated that the
Customer ServiceAdding a part to a vehicle means it must be assembled as well as disassembled which results in a need for a product that is optimal for an assembly-line. A literature study is therefore conducted in this project to improve the understanding of methods including modularisation as well as Design for Assembly and Design for Disassembly.
Customer ServiceThese metals are extracted in energy-intensive pyrometallurgical and hydrometallurgical processes from what is known as black mass, the material left over after mechanical
Customer ServiceThis essay explores the importance of battery recyclability and design for disassembly (DfD) in promoting sustainable battery management. It discusses the benefits of DfD, the challenges in battery recycling, and the need for
Customer ServiceThese metals are extracted in energy-intensive pyrometallurgical and hydrometallurgical processes from what is known as black mass, the material left over after mechanical processing of the batteries. The components of the battery pack, such as the tray, lid and cables, are dismantled and sorted – even now, usually by hand – as they also
Customer ServiceDisassembly of the entire battery pack is a significantly complex process. There are several methods for planning an optimal disassembly sequence for obsolete LIBs. Most approaches implement a case study with manual disassembly of a battery pack to analyze and determine an efficient disassembly process.
Customer ServiceThe design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.
The battery, which can be disassembled, was also built as a prototype and thoroughly examined. During a tour of Fraunhofer IPA, the project partners had an opportunity to see the demonstrator for automated disassembly developed as part of the “DeMoBat” in action for themselves.
To conduct the operations, destructive disassembly has been a prevailing practice. The disassembly phase of the battery pack includes cutting cable ties, cutting cooling pipes, and cutting bonded battery modules and the battery bottom cover for separation .
It is well known that the current void of battery design regulation created a heterogeneous ensemble of design solutions that represent a challenge to automatic disassembly . New EU battery regulation defines requirements on sustainability, safety, labelling and information on the batteries marketed and put on service in the EU.
Uneven distribution is tackled in considering the processing of multiple batteries between multiple disassembly cells, also introducing into the problem the associated risk to each process from the level of deformation of the battery components.
As identified in various studies, a key obstacle is the significant variation in battery pack designs, which complicates the automation process . Thompson et al. highlighted that the diversity in battery pack designs, along with the use of various fixtures and adhesives, impedes automated disassembly.
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